We source scrap materials from trusted vendors, both local and international. Every batch is carefully inspected for quality, safety, and suitability for processing.
Key Inputs:
- Used Lead Acid Batteries
- Industrial lead scrap
- Copper scrap
- Plastic and bag house dust (for secondary products)
Collected materials are sorted into categories (metal, plastic, lead paste, etc.) using both manual and automated techniques. Hazardous components are separated for safe handling.
Used lead-acid batteries are manually dismantled by trained technicians under strict safety protocols. The components are carefully separated into:
- Lead paste and grids
- Plastic casings
- Electrolyte (acid), which is neutralized safely
Though manual, this process is done in a controlled environment to ensure:
- Maximum recovery
- Worker safety
- Minimal environmental impact
The separated lead is charged into our cupola furnace — one of the largest in the country. The furnace melts the lead scrap under controlled temperature and atmospheric conditions.
Key Features:
- High thermal efficiency
- Emission controls
- Real-time monitoring systems
- Plastic and bag house dust (for secondary products)
Molten lead is transferred to refining kettles, where impurities are removed and specific alloys are created based on customer specifications.
Processes involved:
- Desulfurization
- De-arsenication
- Alloy adjustment with calcium, tin, antimony, etc.
Each batch is tested in our in-house lab for:
- Purity levels
- Metal composition
- Physical and chemical properties
- Plastic and bag house dust (for secondary products)
We ensure compliance with international standards like ASTM, JIS, and BS.
Refined lead is cast into standard or custom-sized ingots using high-efficiency casting lines. Once cooled, the ingots are weighed, labeled, and stored in pallets.
Finished goods are carefully packed with tamper-proof wrapping, labeled with batch numbers, and dispatched via secure logistics channels.
We guarantee:
- On-time delivery
- Export-grade packing
- Full traceability
